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CarGuru > Volkswagen > Windshield Installation 19 March 2005 04:27:06

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Windshield Installation

Mac 19 March 2005 04:27:06
 Just picked up locally a new windshield for my 75 Baja. Broke the original
trying to reinstall after a self done, cheap paint job. While I was putting
it in, with a new seal, the string I was using kept on tearing into the
seal. I didn't have any problems with the other 3 windows. Anyone have a
link handy showing this procedure? I don't really want to spend another
$90-100 on another new seal and window if I can help it.....

Thanks for all your help guys (and girls of course!)

Mac

75 Baja
70 Bus


Add comment
Jan Andersson 16 March 2005 22:17:24 permanent link ]
 "Mac>
Just picked up locally a new windshield for my 75 Baja. Broke the original> trying to reinstall after a self done, cheap paint job. While I was putting> it in, with a new seal, the string I was using kept on tearing into the> seal. I didn't have any problems with the other 3 windows. Anyone have a> link handy showing this procedure? I don't really want to spend another> $90-100 on another new seal and window if I can help it.....>
Thanks for all your help guys (and girls of course!)>
75 Baja> 70 Bus


Don't push as hard on the window while installing, the seal will jump
over the metal lip easier. Push the window deeper in place once the seal
has cleared the metal lip. You could try WD40 as lubricant or soapy
water.

Go SLOW, and try different angles.. steeper string angle puts more force
on the rubber.

No special tricks to it that I know of.

Jan
Add comment
Mac 16 March 2005 22:22:29 permanent link ]
 
"Jan Andersson" <bugfuel@rocketcom.­mail> wrote in message
news:42387834.CAB35­1C2@rocketcom.mail..­.> "Mac>>
Just picked up locally a new windshield for my 75 Baja. Broke the >> original>> trying to reinstall after a self done, cheap paint job. While I was >> putting>> it in, with a new seal, the string I was using kept on tearing into the>> seal. I didn't have any problems with the other 3 windows. Anyone have >> a>> link handy showing this procedure? I don't really want to spend another>> $90-100 on another new seal and window if I can help it.....>>
Thanks for all your help guys (and girls of course!)>>
75 Baja>> 70 Bus>
Don't push as hard on the window while installing, the seal will jump> over the metal lip easier. Push the window deeper in place once the seal> has cleared the metal lip. You could try WD40 as lubricant or soapy> water.>
Go SLOW, and try different angles.. steeper string angle puts more force> on the rubber.>
No special tricks to it that I know of.>
Jan

I used silicone lube on the install but it seemed it absorbed into the
rubber about halfway thru. I thought that WD-40 would degrade the rubber?
I think I'll try soapy water next time. A buddy of mine who recently got
out of the Air Force that was into bugs too said he installed his in his
super beetle with a small rope instead of string/twine. Wish he stayed in
touch because now I have no idea how to get in touch with him for
details....

Mac


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Jan Andersson 16 March 2005 22:29:36 permanent link ]
 "Mac>
"Jan Andersson" <bugfuel@rocketcom.­mail> wrote in message> news:42387834.CAB35­1C2@rocketcom.mail..­.> > "Mac> >>
Just picked up locally a new windshield for my 75 Baja. Broke the> >> original> >> trying to reinstall after a self done, cheap paint job. While I was> >> putting> >> it in, with a new seal, the string I was using kept on tearing into the> >> seal. I didn't have any problems with the other 3 windows. Anyone have> >> a> >> link handy showing this procedure? I don't really want to spend another> >> $90-100 on another new seal and window if I can help it.....> >>
Thanks for all your help guys (and girls of course!)> >>
75 Baja> >> 70 Bus> >
Don't push as hard on the window while installing, the seal will jump> > over the metal lip easier. Push the window deeper in place once the seal> > has cleared the metal lip. You could try WD40 as lubricant or soapy> > water.> >
Go SLOW, and try different angles.. steeper string angle puts more force> > on the rubber.> >
No special tricks to it that I know of.> >
I used silicone lube on the install but it seemed it absorbed into the> rubber about halfway thru. I thought that WD-40 would degrade the rubber?

Good point. I usually bring that up :)­

Let's see..

I have scanned a magazine article on this years ago.. wonder if it's
still up...

http://www.geocitie­s.com/janbugger/rubb­er.html

yep, there it is. See if that helps.

Jan
Add comment
Mac 16 March 2005 22:32:57 permanent link ]
 
"Jan Andersson" <bugfuel@rocketcom.­mail> wrote in message
news:42387B10.9AAC9­C90@rocketcom.mail..­.> "Mac>>
"Jan Andersson" <bugfuel@rocketcom.­mail> wrote in message>> news:42387834.CAB35­1C2@rocketcom.mail..­.>> > "Mac>> >>
Just picked up locally a new windshield for my 75 Baja. Broke the>> >> original>> >> trying to reinstall after a self done, cheap paint job. While I was>> >> putting>> >> it in, with a new seal, the string I was using kept on tearing into >> >> the>> >> seal. I didn't have any problems with the other 3 windows. Anyone >> >> have>> >> a>> >> link handy showing this procedure? I don't really want to spend >> >> another>> >> $90-100 on another new seal and window if I can help it.....>> >>
Thanks for all your help guys (and girls of course!)>> >>
75 Baja>> >> 70 Bus>> >
Don't push as hard on the window while installing, the seal will jump>> > over the metal lip easier. Push the window deeper in place once the >> > seal>> > has cleared the metal lip. You could try WD40 as lubricant or soapy>> > water.>> >
Go SLOW, and try different angles.. steeper string angle puts more >> > force>> > on the rubber.>> >
No special tricks to it that I know of.>> >
I used silicone lube on the install but it seemed it absorbed into the>> rubber about halfway thru. I thought that WD-40 would degrade the >> rubber?>
Good point. I usually bring that up :)­>
Let's see..>
I have scanned a magazine article on this years ago.. wonder if it's> still up...>
yep, there it is. See if that helps.>
Jan

Thanks Jan! I'll try it out this Saturday and hopefully be able to drive it
to work on Monday to impress all my co-workers who have been hearing about
this thing for a long time..... they might even quit ragging on me about it
never getting finished!

Mac


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Michael Cecil 17 March 2005 00:04:44 permanent link ]
 On Wed, 16 Mar 2005 12:13:27 -0600, "Mac" <talon1@<spam>.net>­ wrote:
Just picked up locally a new windshield for my 75 Baja. Broke the original >trying to reinstall after a self done, cheap paint job. While I was putting >it in, with a new seal, the string I was using kept on tearing into the >seal. I didn't have any problems with the other 3 windows. Anyone have a >link handy showing this procedure? I don't really want to spend another >$90-100 on another new seal and window if I can help it.....

Dish soap and water for the lubricant and some heavy insulated wire
instead of twine to pull with. The insulation of the wire slides through
the seal better than the twine/cord does.

--
Michael Cecil
http://home.comcast­.net/~macecil/
1970 VW Beetle "Millennium Sparrow"
Add comment
Gary Tateosian 17 March 2005 00:32:59 permanent link ]
 
...Use insulated wire or weed eater line instead of string. The vinyl will slide
better on the rubber. Use two pieces. One for the lip that goes over the flange
to hold the window in, and the second tuck into the grrove to pull the rubber
seal out on the body side...it saves much work. I use windex or soapy
water...usually windex. Side benefit is that you have the windex in hand to
clean the window when done. Instal the seal on the window DRY. Only apply the
lubricant at the last moment before pulling strings and installing. light
pressure as stated. Too much pressure and teh string will not pull.

...Gareth

Add comment
Mac 17 March 2005 02:57:08 permanent link ]
 
"Gary Tateosian" <gareth68@yahoo.com­> wrote in message
news:42389848.62162­20D@yahoo.com...>
...Use insulated wire or weed eater line instead of string. The vinyl will > slide> better on the rubber. Use two pieces. One for the lip that goes over the > flange> to hold the window in, and the second tuck into the grrove to pull the > rubber> seal out on the body side...it saves much work. I use windex or soapy> water...usually windex. Side benefit is that you have the windex in hand > to> clean the window when done. Instal the seal on the window DRY. Only apply > the> lubricant at the last moment before pulling strings and installing. light> pressure as stated. Too much pressure and teh string will not pull.>
...Gareth

Thanks for the tips Micheal and Gareth...... will give it a shot this
weekend. Wish me luck!

Mac


Add comment
Randall Brink 17 March 2005 19:54:58 permanent link ]
 I use a coated wire, i.e., 16 ga. insulated, and run that around the inside
of the rubber where the windshield flange will go.

Once the windshield is in the hole, have someone press it (not too hard) and
I spray Simple Green or some other innocuous soap spray around the rubber
and then SLOWLY pull the wire, rolling the rubber seal over the window
flange.

This is a tedious and frustrating job the first time you do it, and after
that, simple.

If you're tearing your rubber, there's too much pressure on the glass.

--
Randall Brink
Author
randallbrink@adelph­ia.net
1970 VW Type 1
1973 Mercedes-Benz W115 240D
"Mac .net>" <talon1@<spam> wrote in message
news:jH_Zd.33357$Az­.14092@lakeread02...­> Just picked up locally a new windshield for my 75 Baja. Broke the > original trying to reinstall after a self done, cheap paint job. While I > was putting it in, with a new seal, the string I was using kept on > tearing into the seal. I didn't have any problems with the other 3 > windows. Anyone have a link handy showing this procedure? I don't really > want to spend another $90-100 on another new seal and window if I can help > it.....>
Thanks for all your help guys (and girls of course!)>
75 Baja> 70 Bus>


Add comment
Mac 19 March 2005 04:27:06 permanent link ]
 
"Randall Brink" <randallbrink@adelp­hia.net> wrote in message
news:aLednbl_WpvONa­TfRVn-sw@adelphia.co­m...>I use a coated wire, i.e., 16 ga. insulated, and run that around the inside >of the rubber where the windshield flange will go.>
Once the windshield is in the hole, have someone press it (not too hard) > and I spray Simple Green or some other innocuous soap spray around the > rubber and then SLOWLY pull the wire, rolling the rubber seal over the > window flange.>
This is a tedious and frustrating job the first time you do it, and after > that, simple.>
If you're tearing your rubber, there's too much pressure on the glass.>
-- > Randall Brink> Author> randallbrink@adelph­ia.net> 1970 VW Type 1> 1973 Mercedes-Benz W115 240D


Thanks Randall, I'll try it tomorrow and let you all know how things turned
out....

Mac


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CarGuru > Volkswagen > Windshield Installation 19 March 2005 04:27:06

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