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anyone know the IC dimensions on a 1.7TD astra?
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CarGuru > Technology > anyone know the IC dimensions on a 1.7TD astra? 2 May 2005 15:15:47

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anyone know the IC dimensions on a 1.7TD astra?

Sleeker GT Phwoar 2 May 2005 15:15:47
 Looking for an IC to start an FMIC conversion on the celica.

Did by a cheap fleabay brand new intercooler, but it looks like it might
be more hassle than it is worth. Can always fleebay it again, see if I
can get the ВЈ40 I paid for it back.

Inlet and out are different sized.
One faces one side of the IC, other end faces other.
It has pressed plastic tanks.

Ideally I could do with something

100 x 150 x 560 (WxDxL)

Cooling Area (core) 128 x 340

Which is the same size as the fleebay one.
Doesn't matter whether the inlets are at the same end like an R5 GTT or
a Saab 900, or cross flowing like a Volvo 7** or Saab 9000, as long as
it isn't too long.

ideally inlets would be about 52-55mm.

Or anyone know roughly what it is going to cost to get alloy end tanks
welded into the core that I have?

Realy does get too hot now (causing boost drop after crawling in
traffic, doesn't really recovers for about 1/2 an hour), and I've
noticed that quite a few of the fins are getting bent with time.

Might as well go for the full conversion and use 2.25" exhaust pipe and
heatwrap for the piping with sFs or Samco for the bends.

If I can find something secondhand (scrappy or fleabay) should be able
to do it cheap enough.
--
Carl Robson
"Sorry Sir the meatballs are orf"
(The poster formerly known as Skodapilot)
http://www.bouncing­-czechs.com
Add comment
Homer 30 April 2005 22:08:42 permanent link ]
 "Sleeker GT Phwoar" <carl.robson@bounci­ng-czechs.com> wrote in message
news:MPG.1cddc21258­e99989775@news.indiv­idual.net...
Looking for an IC to start an FMIC conversion on the celica.
Did by a cheap fleabay brand new intercooler, but it looks like it might
be more hassle than it is worth. Can always fleebay it again, see if I
can get the Ј40 I paid for it back.
Inlet and out are different sized.
One faces one side of the IC, other end faces other.
It has pressed plastic tanks.
Ideally I could do with something
100 x 150 x 560 (WxDxL)


A Sierra Cosworth one is a similar size to that. Pretty sure is has 3" inlet
and outlet but that's easily sorted with some Samco hose.


Add comment
Sleeker GT Phwoar 30 April 2005 23:44:35 permanent link ]
 In article <4273c988$0$543$ed2­e19e4@ptn-nntp-reade­r04.plus.net>,
feckinstupid@hotmai­l.com says...> "Sleeker GT Phwoar" <carl.robson@bounci­ng-czechs.com> wrote in message > news:MPG.1cddc21258­e99989775@news.indiv­idual.net...> Looking for an IC to start an FMIC conversion on the celica.> Did by a cheap fleabay brand new intercooler, but it looks like it might> be more hassle than it is worth. Can always fleebay it again, see if I> can get the ВЈ40 I paid for it back.> Inlet and out are different sized.> One faces one side of the IC, other end faces other.> It has pressed plastic tanks.> Ideally I could do with something> 100 x 150 x 560 (WxDxL)>
A Sierra Cosworth one is a similar size to that. Pretty sure is has 3" inlet > and outlet but that's easily sorted with some Samco hose. >
Cosworth ones are too big. ISTR that while they are short enough they
are too long.
--
Carl Robson
"Sorry Sir the meatballs are orf"
(The poster formerly known as Skodapilot)
http://www.bouncing­-czechs.com
Add comment
Timmmmayyy! 1 May 2005 18:32:34 permanent link ]
 
"Sleeker GT Phwoar" <carl.robson@bounci­ng-czechs.com> wrote in message
news:MPG.1cddc21258­e99989775@news.indiv­idual.net...
Looking for an IC to start an FMIC conversion on the celica.

Did by a cheap fleabay brand new intercooler, but it looks like it might
be more hassle than it is worth. Can always fleebay it again, see if I
can get the Ј40 I paid for it back.

Inlet and out are different sized.
One faces one side of the IC, other end faces other.
It has pressed plastic tanks.

Ideally I could do with something

100 x 150 x 560 (WxDxL)

Cooling Area (core) 128 x 340

Which is the same size as the fleebay one.
Doesn't matter whether the inlets are at the same end like an R5 GTT or
a Saab 900, or cross flowing like a Volvo 7** or Saab 9000, as long as
it isn't too long.

ideally inlets would be about 52-55mm.

Or anyone know roughly what it is going to cost to get alloy end tanks
welded into the core that I have?

Realy does get too hot now (causing boost drop after crawling in
traffic, doesn't really recovers for about 1/2 an hour), and I've
noticed that quite a few of the fins are getting bent with time.

Might as well go for the full conversion and use 2.25" exhaust pipe and
heatwrap for the piping with sFs or Samco for the bends.

If I can find something secondhand (scrappy or fleabay) should be able
to do it cheap enough.
--
Carl Robson
"Sorry Sir the meatballs are orf"
(The poster formerly known as Skodapilot)
http://www.bouncing­-czechs.com

What about water injection, there are some kits on ebay for arround Ј150.
Might be a better bet?


Add comment
Sleeker GT Phwoar 1 May 2005 23:04:58 permanent link ]
 In article <4274e883$0$535$ed2­619ec@ptn-nntp-reade­r03.plus.net>,
timmmmayyy@nospampl­ease.com says...>
"Sleeker GT Phwoar" <carl.robson@bounci­ng-czechs.com> wrote in message> news:MPG.1cddc21258­e99989775@news.indiv­idual.net...> Looking for an IC to start an FMIC conversion on the celica.>
Did by a cheap fleabay brand new intercooler, but it looks like it might> be more hassle than it is worth. Can always fleebay it again, see if I> can get the ВЈ40 I paid for it back.>
Inlet and out are different sized.> One faces one side of the IC, other end faces other.> It has pressed plastic tanks.>
Ideally I could do with something>
100 x 150 x 560 (WxDxL)>
Cooling Area (core) 128 x 340>
Which is the same size as the fleebay one.> Doesn't matter whether the inlets are at the same end like an R5 GTT or> a Saab 900, or cross flowing like a Volvo 7** or Saab 9000, as long as> it isn't too long.>
ideally inlets would be about 52-55mm.>
Or anyone know roughly what it is going to cost to get alloy end tanks> welded into the core that I have?>
Realy does get too hot now (causing boost drop after crawling in> traffic, doesn't really recovers for about 1/2 an hour), and I've> noticed that quite a few of the fins are getting bent with time.>
Might as well go for the full conversion and use 2.25" exhaust pipe and> heatwrap for the piping with sFs or Samco for the bends.>
If I can find something secondhand (scrappy or fleabay) should be able> to do it cheap enough.> --> Carl Robson> "Sorry Sir the meatballs are orf"> (The poster formerly known as Skodapilot)> http://www.bouncing­-czechs.com>
What about water injection, there are some kits on ebay for arround ВЈ150.> Might be a better bet?>
Better except you have to remember to keep filling them, and if you want
them to be totally effective, run them on a thermister, you they only
run on high temps and/or certain boost levels to keep detonation down.

Equally, I could install an IC spray bar like scoobs have, but, again it
needs to be kept full, and needs somewhere to put the tank.

I do have a couple of options, but neither of them is the best.

One is a boot mounted tank, and running hoses and wiring for the pump
from front to back (same with WI), other is move the battery to the
back, then site the tank where the battery used to be, but then I can't
make a straight intake to a direct cold feed.

And WI or Spraybar both add weight to the car, the other two options are
probably easier to perform.

1) Small pusher fan ontop of the IC inside the scoop, running from a
relay operated by and ignition source to arm it, and a thermoswitch to
trigger it.

Downside. The fan itself will block airflow when travelling at speed
when it isn't running, and help raise intake temps, and the IC is still
over the top of a hot engine. When it is running it will sound like a
hoover.

2)FMIC. The intake path will be longer, so lag will be increased, but
with proper lagging (something you can't do to the FMIC) temps will be
substanially lower, and the IC isn't right ontop of a hot engine
anymore, and the intake scoop on the bonnet can be used for getting cool
air into the engine now.
--
Carl Robson
"Sorry Sir the meatballs are orf"
(The poster formerly known as Skodapilot)
http://www.bouncing­-czechs.com
Add comment
Sleeker GT Phwoar 2 May 2005 00:36:16 permanent link ]
 In article <4273c988$0$543$ed2­e19e4@ptn-nntp-reade­r04.plus.net>,
feckinstupid@hotmai­l.com says...> A Sierra Cosworth one is a similar size to that. Pretty sure is has 3" inlet > and outlet but that's easily sorted with some Samco hose. >
http://www.bouncing­-czechs.com/imagery/­st185/fmic.jpg

is the IC I ebayed.

As you can see, while one end is a nice nig diameter that I could do
something with, it faces the wrong way, and the other end which faces
the right way is a lot smaller.

I supposed I could use it to reduce pressure drop, but the restriction
will cause more lag.

Sizes are
100 x 150 x 560 (WxDxL)

Cooling Area (core) 128 x 340

with in/out bores of
Bore Sizes 32mm & 52mm (I.D)
52mm is perfect, but 32 is far too restrictive.

I really think, that to make use of that IC would be overly expensive to
get the end tanks made up in Aluminium.

It would be far cheaper to Fleabay it back, and find something else
second hand.

biggest problem is, I have the standard ST 185 bumper.
http://www2.odn.ne.­jp/newtonland/Check/­ST185.jpg
Which has far less space for an FMIC than the Carlos Sainz version

http://www.sarlos.j­p/board/img/108.jpg
Which although fitted with a top mounted liquid charge cooler, is almost
designed from the off to take an FMIC.

Only optin to get a decent FMIC in is to either find a CS bumper and
support bar at seceral hundred quid, or take a hole saw to the standard
bumper.
--
Carl Robson
"Sorry Sir the meatballs are orf"
(The poster formerly known as Skodapilot)
http://www.bouncing­-czechs.com
Add comment
Timmmmayyy! 2 May 2005 13:59:35 permanent link ]
 The controller i`ve got will operate water injection on boost and temp and
warns of low water. (turbodisplay.com).­
Bloke who makes them says he will be putting some sort of mapping to control
a valve. Personally i think it may be more effort than its worth as i want
water injection to prevent detonation in extreme situations. (Although it
probally will allow loads of water to be saved)
Although the wideband lambda and EGT is tempting! :o)


"Sleeker GT Phwoar" <carl.robson@bounci­ng-czechs.com> wrote in message
news:MPG.1cdf38b118­d51c1c989781@news.in­dividual.net...
In article <4274e883$0$535$ed2­619ec@ptn-nntp-reade­r03.plus.net>,
timmmmayyy@nospampl­ease.com says...>
"Sleeker GT Phwoar" <carl.robson@bounci­ng-czechs.com> wrote in message> news:MPG.1cddc21258­e99989775@news.indiv­idual.net...> Looking for an IC to start an FMIC conversion on the celica.>
Did by a cheap fleabay brand new intercooler, but it looks like it might> be more hassle than it is worth. Can always fleebay it again, see if I> can get the Ј40 I paid for it back.>
Inlet and out are different sized.> One faces one side of the IC, other end faces other.> It has pressed plastic tanks.>
Ideally I could do with something>
100 x 150 x 560 (WxDxL)>
Cooling Area (core) 128 x 340>
Which is the same size as the fleebay one.> Doesn't matter whether the inlets are at the same end like an R5 GTT or> a Saab 900, or cross flowing like a Volvo 7** or Saab 9000, as long as> it isn't too long.>
ideally inlets would be about 52-55mm.>
Or anyone know roughly what it is going to cost to get alloy end tanks> welded into the core that I have?>
Realy does get too hot now (causing boost drop after crawling in> traffic, doesn't really recovers for about 1/2 an hour), and I've> noticed that quite a few of the fins are getting bent with time.>
Might as well go for the full conversion and use 2.25" exhaust pipe and> heatwrap for the piping with sFs or Samco for the bends.>
If I can find something secondhand (scrappy or fleabay) should be able> to do it cheap enough.> --> Carl Robson> "Sorry Sir the meatballs are orf"> (The poster formerly known as Skodapilot)> http://www.bouncing­-czechs.com>
What about water injection, there are some kits on ebay for arround Ј150.> Might be a better bet?>
Better except you have to remember to keep filling them, and if you want
them to be totally effective, run them on a thermister, you they only
run on high temps and/or certain boost levels to keep detonation down.

Equally, I could install an IC spray bar like scoobs have, but, again it
needs to be kept full, and needs somewhere to put the tank.

I do have a couple of options, but neither of them is the best.

One is a boot mounted tank, and running hoses and wiring for the pump
from front to back (same with WI), other is move the battery to the
back, then site the tank where the battery used to be, but then I can't
make a straight intake to a direct cold feed.

And WI or Spraybar both add weight to the car, the other two options are
probably easier to perform.

1) Small pusher fan ontop of the IC inside the scoop, running from a
relay operated by and ignition source to arm it, and a thermoswitch to
trigger it.

Downside. The fan itself will block airflow when travelling at speed
when it isn't running, and help raise intake temps, and the IC is still
over the top of a hot engine. When it is running it will sound like a
hoover.

2)FMIC. The intake path will be longer, so lag will be increased, but
with proper lagging (something you can't do to the FMIC) temps will be
substanially lower, and the IC isn't right ontop of a hot engine
anymore, and the intake scoop on the bonnet can be used for getting cool
air into the engine now.
--
Carl Robson
"Sorry Sir the meatballs are orf"
(The poster formerly known as Skodapilot)
http://www.bouncing­-czechs.com


Add comment
Sleeker GT Phwoar 2 May 2005 15:15:47 permanent link ]
 In article <4275fa07$0$56393$e­d2619ec@ptn-nntp-rea­der01.plus.net>,
timmmmayyy@nospampl­ease.com says...> The controller i`ve got will operate water injection on boost and temp and> warns of low water. (turbodisplay.com).­> Bloke who makes them says he will be putting some sort of mapping to control> a valve. Personally i think it may be more effort than its worth as i want> water injection to prevent detonation in extreme situations. (Although it> probally will allow loads of water to be saved)> Although the wideband lambda and EGT is tempting! :o)>
I was considering water injection if I do end up going with the
megasquirt-n-spark extra.

there is code in the megatune software when using the "-Extra" option to
operate the water injection instead of the second bank of 4 injectors,
and to control boost using a solenoid.
--
Carl Robson
"Sorry Sir the meatballs are orf"
(The poster formerly known as Skodapilot)
http://www.bouncing­-czechs.com
Add comment
 

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CarGuru > Technology > anyone know the IC dimensions on a 1.7TD astra? 2 May 2005 15:15:47

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